Toyota North American Service Parts ($2.2B Div)


Business Case
Toyota: 0 --> 1.2 M vehicle N.A. production in <7 years
No infrastructure in N.A. for service parts procurement/logistics.

Actions
Established North American Parts Logistics Division ('93)
Developed organization, systems, facilities, supply chain

Results
Before
87%
0%
5.2
30K lines/
98%
96 hours
Metric
Supplier on-time delivery
Daily order/delivery
S/C inventory months
W/H labor productivity
Service rate to dealers
Average supply lead-time
After
95% (Industry: <70%)
70% (Industry: <20%)
<2.4 (Industry: 6 mo)
46K lines/employee/yr(30K)
98% (Industry: 94-97%)
14 hrs (Industry:20-96 hrs)


Summary
Benchmark supply chain creates competitive advantage